Exoskeleton battery life comparison: powered vs passive
Only one industrial exoskeleton in our database has a battery: German Bionic Cray X, 8 h runtime, 2 h charge, hot-swappable. The other four are passive and need no power.
ExoSelect researchOnly one industrial exoskeleton in our database has a battery: German Bionic Cray X, 8 h runtime, 2 h charge, hot-swappable. The other four are passive and need no power.
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Editorial QA
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Battery life is the wrong first question for most industrial exoskeleton buyers. Of the five systems in the ExoSelect database, four are passive — no battery, no charging, no runtime. Only the German Bionic Cray X is active and powered, and its datasheet gives an 8-hour runtime with a 2-hour charge and a hot-swappable pack. That single fact reframes the comparison: you are not choosing between battery lives, you are choosing between a powered back exoskeleton and a set of passive shoulder and hip systems.
The table below uses only supplied specifications. Where a parameter is not applicable to a passive system, it is marked as such. No runtime, charge time or battery chemistry is inferred for passive devices.
| System | Maker | Drive | Battery type | Runtime | Charge time | Hot-swappable | Price from (USD) |
|---|---|---|---|---|---|---|---|
| Cray X | German Bionic | Active | Lithium-ion, hot-swappable | 8 h | 2 h | Yes | 9,900 |
| Skelex 360 | Skelex | Passive | Not applicable | Not applicable | Not applicable | Not applicable | 4,900 |
| MATE-XT | Comau | Passive | Not applicable | Not applicable | Not applicable | Not applicable | 5,900 |
| Apex 2 | HeroWear | Passive | Not applicable | Not applicable | Not applicable | Not applicable | 1,195 |
| AIRFRAME | Levitate Technologies | Passive | Not applicable | Not applicable | Not applicable | Not applicable | 2,950 |
The Cray X is an active back exoskeleton: it uses load sensors and an IMU to deliver up to 300 N of assist force and 30 Nm of torque, with adaptive lift assistance and sit-to-stand support. That actuation requires power, hence the lithium-ion pack. The other four systems are passive: Skelex 360 and MATE-XT use springs and mechanical support for overhead work; Apex 2 uses elastic bands for hip extension; AIRFRAME uses mechanical shoulder support. None of them has sensors, connectivity or a battery in the supplied data.
This is not a defect in the passive systems. It is a design choice with procurement consequences: no chargers, no spare packs, no power infrastructure, no battery-replacement cycle. The trade-off is that passive systems cannot adapt assistance in real time the way an active system can.
Eight hours matches a standard shift on paper. In practice, runtime depends on duty cycle, assist level and ambient temperature — none of which the database records. The Cray X datasheet does list a 2-hour charge time and a hot-swappable pack, which is the more important operational fact: a spare pack plus a charging station can cover a multi-shift operation without taking the unit out of service. Buyers should ask for the number of packs per unit in a fleet quote, because the database does not disclose pack count, cycle life or battery warranty.
For passive systems, the equivalent question is wear-time comfort, not runtime. The database lists weights of 1.2 kg (Apex 2), 1.5 kg (AIRFRAME), 1.6 kg (Skelex 360) and 4.2 kg (MATE-XT). Those figures matter more than any battery spec for a passive device, because the user carries the system for the whole shift.
The Cray X lists from 9,900 USD; the passive systems range from 1,195 USD (Apex 2) to 5,900 USD (MATE-XT). Battery ownership adds cost items the database does not price: spare packs, charging infrastructure, pack replacement and disposal. None of those are disclosed. A buyer comparing Cray X with a passive back-assist alternative should request a three-year battery service quote before treating the list price as the comparison basis. The ExoSelect compare tool can hold the documented specs side by side, but it will not fill in undisclosed battery economics.
Three gaps matter most for a battery-life comparison, and the database marks them explicitly rather than guessing.
Two further unknowns affect deployment: Cray X lead time is 6–10 weeks, while Apex 2 is 2–4 weeks and MATE-XT 4–8 weeks. Battery logistics should be planned around that lead time, not after the unit arrives.
Do not choose the Cray X if your task is sustained overhead work. The database positions it for lifting, carrying and forward bending; the passive shoulder systems — Skelex 360, MATE-XT and AIRFRAME — are the documented fit for arm elevation. Buying a powered back exoskeleton for overhead assembly means paying for actuation and battery logistics you will not use.
Also do not choose any powered system if you operate across multiple contractor sites with no controlled charging infrastructure. The passive systems remove that constraint entirely. Conversely, do not choose a passive system if you need adaptive, sensor-driven assistance for lifting: the database shows no sensors or connectivity on the four passive units, and only Cray X offers load-sensor-driven adaptive assistance with cloud fleet telemetry.
In this database, only the German Bionic Cray X has a battery, with an 8-hour runtime and 2-hour charge time. The other four systems are passive, so a battery-life ranking is not meaningful across the set.
No. Skelex 360, Comau MATE-XT, HeroWear Apex 2 and Levitate AIRFRAME are passive; battery type, runtime, charge time and hot-swap are all recorded as not applicable.
The Cray X pack is hot-swappable and charges in 2 hours, which supports pack rotation. The database does not disclose pack count per unit, cycle life or battery warranty, so multi-shift coverage must be confirmed with the maker.
Before any quote, request one documented parameter from German Bionic: battery cycle life to 80% capacity, plus the battery warranty term. Then compare the Cray X against a passive back-assist option such as HeroWear Apex 2 on the compare page, or send your task profile to the ExoSelect selection desk for a documented gap check. For the full industrial set, start from the industrial exoskeleton category.
Editorial note
This analysis is based on published specifications and named sources. No first-party physical evaluation was performed.
Reviewed by the ExoSelect editorial desk